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Product Name:Screw comrpessor parts
  • Introduction
  • Parameters
  • Installation design
  • Services


Parts and accessories of series 5.5-18KW screw compressors

 

Part name

Part number

Qty.

Note

Air filter element

 

01001-0102

1

*

Oil filter

01007-0100

1

*

Oil-air separating element

01006-1600

1

*

Cooling oil

03012-1046

10L

*

Transmission belt 5.5-11KW

SPZ-****

2

* Copying belt models

Transmission belt

15-18KW

SPZ-****

3

*Copying belt models

Temperature sensor

01010-0400

1

*

Pressure sensor

03010-0500

1

 

High pressure oil pipe

01006-0500

1

Temperature control valve-cooler(inlet)

High pressure oil pipe

01006-0600

1

Temperature control valve-cooler(outlet)

High pressure oil pipe

01006-0100

1

Temperature control valve-Airend

 

 

AttentionThe item marked “*” is a must, you should have at least a spare set.

When you purchase the parts, please note the following data:

1, Part number, Part name, Qty..   

2, Compressor model, Default number.    





Maintain the for maintaining regularly

 

project

content

Check or change cycle hour

Remarks

500

1000

2000

2500

4000

The air cleaner

strains the core

Remove surface dust

and impurity

*

 

 

 

Can look at and include the operating mode situation of the dust amount to lengthen or shorten.

Change new one

 

 

*

 

Pressurize circle

Of suction value

check and change

 

 

 

 

*

 

Lubricating oil of compressor

enough or not

*

 

 

 

 

 

change new one

 

 

*

 

 

 

Oil filter

Change new one

 

 

*

 

 

500 hours in the first time

Oil-air separator

Change new one

 

 

 

*

 

 

Minimum pressure

valve

Check opening pressure

 

 

 

 

*

Cleanout

Remove the dirt

of the cooler

 

Remove the surface

Dust of heat

dissipation

 

 

*

 

 

lengthens or shortens according to the  working situation

Relief valve

Check delicacy

or not

 

 

 

 

*

 

Expend oil value

Expend water

and oil

*

 

 

 

 

 

Gearing belt

Adjust degree tightness

 

 

*

 

 

 

lengthens or shortens according to the fray

Check fray or change

new one

 

 

 

 

*

electromotor

Inmmit lubricating

 axunge

 

 

 

 

*

Consult the motor manual

 

 

Notice:

   

1. Before maintain or change we must ensure: compressor system pressure is released: other pressure is

release too; the switch on main circuit is broken off and set mark of  cut off.

 

2. The exchange time of compressor cooling lubricating oil is depend on use circumstance, humidity, dust

and acid or alkalescency gas in air. The machine that the year operating is less than 2000 hours should be

change once every year.

 

3. In the first time the oil filter must be change in 300-500 hour; in the second time 1500 hours then

2000hour in normal..

 

4. Do not make other object into air filter or input air valve when maintain and change them. Sealing the

main engine entrance when operating. After operating, using hand revolving several circles according to the

main engine sense of  rotating, and defining does not have any hindrance, then go on the machine.

 

5. Check up the leather belt at every 2000 hours. If it partially pine, we must adjust the nut 1until it tight. Do not dirty the belt in the process of adjust.

 

6. The oil filter must be changed when exchanging oil every time.

 


.Install

The installation of compressor should follow local relevant laws and regulations, and observe the following regulationsstrictly.

1. Hang and transport the compressor should use the jack-up equipment which bearing ability greater than compressor’s weight, the speed of hang and transport the compressor and the acceleration should be confined to the range permitted.

2. Try to install the compressor in the cool, clean, ventilate place, guarantee air is clean and its moisture c-ontent that the compressor sucks are minimum.

3. The air that the compressor sucks does not allow containing flammable gas and corrosive gas, avoiding causing the explosion or inside corrosion.

4. Air-cooled machine should have exhaust fan or wind-lead pipe to lead hot air out of house, avoid it circulates to air inlet.

5. The discharge of the sewage, waste oil of the compressor should be in accordance with the regulation of the local environmental protection department.

6. This machine uses and exchanges power 380V, 60Hz for three phases, the electric wire of the compressor must to match, and should install safety devices such as air switch, fuse silks, etc. In order to guarantee security, the electric equipment must be reliable grounding.

 

.Debug and Run (pay special attention!)

1. The new machine must be debugged by debugging person who is appointed or approved by our company.

2. Should confirm nobody in the aircrew before starting the machine, check whether to leave over the article and tool or not, shut the aircrew door; Should notify aircrew personnel take care first when starting the machine;

3. At the time of the running-in, check the operation direction of the compressor strictly as finding that overturning should shut down immediately , cut off power , is it start the machine again to replace three-phase line two any , will damage compressor (factory power it need notice to overhaul each time! );

4. Compressor can’t run in higher exhaust pressure than stipulate on nameplate, otherwise, the overload of the electrical machinery will be burned out.

5. While the compressor is controlled by long-range, the machine may be started at any time, please listed and reminded.

6. When there is anything wrong with the compressor or has some unsafe factors exist, make sure not to start the machine by force. Please cut off the power at the moment, and make the remarkable mark in it.

7.There are high-speed gearing and high-temperature parts when the compressor is running. Do not open the door of the compressor optionally.

 

.Preserve and maintain

The maintenance of the compressor must be done with the guidance by the personnel who have the qualifications.

1. Compressed air and electric apparatus was danger, while overhauling or maintaining should confirm the power has already been cut off, and office hang " overhaul " or " switch on is forbidden " caution signat the place of power, in case others switch on and leading to injury.

2. Shut down and maintain the compressor after waiting for the whole compressor to cool and compressed air to release safely, and the worker should be keep clear of any gas vent in the compressor system as he can as possible, and close the isolate valve correspondingly.

3. While washing the unit spare parts, should use safe solvent of no corrosiveness, forbid using inflammable and explosive and volatilize cleaner.

4. After the compressor runs for some time, please examine safety valve and other protect system regularly, guarantee it sensitive and reliable, generally examine once every year.

5. The accessories of the compressor must be offered by standard factories, its screw oil must appoint the special-purpose oil of screw compressor of our company, and two kinds of oil is forbid to use together, otherwise, it will cause system collect burnt than lead to the great accident.

 

Warn

The compressor should be operated by the regular personnel; the worker should read over and understand these contents, follow the working routine, security precautions and maintain the norm of the service manual. The disobey behaviors to the safe precautions may cause the serious consequence. 




First of all, thanks for you chose the AEGIS CHINA rotary screw air compressors.The products of our company have already passed strict inspection and test before dispatching from the factory, but in order to guarantee machine's safety, reliability and durability when put into operation, make sure to read a manual in detail before using a machine, fully grasp the screw air compressor’s operate norm and skill, make its equipment in good working state for a long time.

   The fixed clause apply to the compressor products of our company in this manual, the fittings manual (such as motor, electric apparatus) attached, is suitable for this auxiliary products too.Users should understand the local relevant laws and regulations of compressors’ install and use, andobserve in this manual, when the clauses are not the same as the local relevant laws and regulations (especially about the security), should carry out with the safer one.

   The operator has responsibility to guarantee the machine runs on terms that safely. If the operator think that the machine to have unsafe hidden dangers, should overhaul it in time.From day to buy the products of AEGIS CHINA, you will get AEGIS CHINA's first-class after-sale service, and for the convenience of you to get in touch with us, we offer the address, telephone of our company as follows:

 

AEGIS INDUSTRY (SHANGHAI) CO.,LTD

Address:No.26 Zhoukang Road, Pudong Shanghai  China

Post code:201318

Tel:86-021 2097 5028  

Fax:86-021 2097 5062

E-mail:sales@aegisind.com    service@aegisind.com

website:www.hn-zs.net/en

 

Please keep a manual properly, in order to check at any time and use.

The AEGIS CHINA has the right to revise or improve the products, but does not carry on the corresponding revising or improved obligation to the products that had left the factory.

Call Center:+86 21 20975028  +86 21 20975062  Mobile:+86 136 716 88208     E-MAIL:sales@aegisind.com  service@aegisind.com
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